RIGID SET BOXES

THE PREMIER SOLUTION FOR YOUR GIFT SET NEEDS

Handling all of the manufacturing processes in-house, McLean makes creating your custom rigid box a one-stop project. Pairing our many wrapping lines with our ability to line our own board, print our own wraps, make our own vacuum forms, produce a transparent lid or dustcover, apply a mask, and the option to provide pack-out in-line makes McLean the premier option for set box manufacturing.

High-Quality Packaging. Competitive Pricing.

McLean is the only manufacturer in the U.S. with the ability to control and convert every aspect of a rigid set box in-house. Our capabilities allow us to constantly present new ideas, react to customer demands, and deliver high-quality packaging with competitive pricing.

Complete Rigid Set Box Conversion at McLean

  1. DESIGN AND STRUCTURE DEVELOPMENT
  2. WRAP PRINTING AND EMBELLISHMENT
  3. VACUUM FORM DEVELOPMENT AND MANUFACTURING
  4. FULL RIGID SET BOX ASSEMBLY

Rigid Set-Up Box

  • Tight- and loose-wrapped boxes
  • Specialty wraps and constructions
    • Rigid windowed lids
    • Scalloped edges
    • Full Turn-in
    • Skived
  • Lining
  • 16 Emmeci box lines
  • Mask printing and application
  • Specialized thermoforming department
  • Warehousing
  • FSC certified

In-House Innovations and Designs

HEAVIER WRAP

With McLean’s cutting-edge wrap design, we can create great embossing detail to emphasize the best part of your design. We can also use this type of wrap to virtually eliminate the “orange peel” effect on smooth, more simple wrap designs.

FULL TURN-IN

The ultimate finish for every keepsake box, a full-turn design from McLean extends the outside wrap to the inside of the base/lid, covering the side panels entirely.

WINDOWED RIGID LID

Adding a window to a rigid set box lid provides the perfect display for your product while allowing the package to keep a robust, quality feel in the hands of the consumer.

REGISTERED LINER

With printing and lining capabilities, we can provide registered liners for our rigid set boxes, allowing you to customize the inside of the box and enhance the consumer experience.

Our Facility

In Nazareth, PA, sits our 100,000-square-foot rigid set box manufacturing facility along with our 100,000-square-foot warehousing space. Packed with box wrapping lines, die cutting and grooved edge machinery, and an entire Thermoforming department, this facility is the ideal location to convert your set box project. Constantly ensuring we offer the latest in domestic rigid set boxes, this facility boasts both tried-and-true machines as well as the latest advancements in technology and converting equipment.

Nazareth, PA
130 Easton-Nazareth Highway
Nazareth, PA 18064

CORRUGATED DISPLAYS AND PACKAGING
RIGID SET BOXES
FOLDING CARTONS
THERMOFORMING